Low-level palletizer
Capacity: 60 case per minute
Pack type: (a) Case (b)Crate (c) Shrink wrapped
Dimensions: 5050*2780*3930mm(L*W*H)
Standard pallet size:1100mm*1100mm*150mm
Power:14Kw (Including classification yard, main machine, five sections pallet conveyor, pallet dispenser, two speed belt conveyor, case rotating roller conveyor)
Compressed air:
(a)Pressure: 0.5MPa
(b)Air consumption: ax: 100L/min
Weight(Main machine): 4.6 T
Floor load:8 X 750 Kg
Horizontal angle:± 1°
Noise : ≤ 85 dB
Main structure and principle Case rotating --Belt conveyor--Classification yard--Palletizing--Pallet conveyor--full pallet out --Pallet feeding -- Pallet dispenser -- Empty pallet in
Roller conveyor and pack turning device It can rotate the pack 90 ° when the pack needs to rotate 90°it is in a position of pack rotation and the block activated by the cylinder.
There are two belts front and back, speed of them is different. The distance between two packs increased when pack passes the belts.
Classification yard has the function of pack arranging, which can arrange the packs to needed palletizing type.
There is a device to monitor packs, and adjust the production speed according to the monitoring data.
Automatic control counting and sensor cooperating, the rod pushes the packs on to the transit board, the packs are arranged to a layer then palletized (the counting sensor installed at the entry of classification yard.
Palletizing the structure simple, compact and high efficiency, stable performance, easy adjustment when changing pack size, can satisfy different customer requirements. The main machine moving wheel choosing Sweden FAG brand, main driving shaft choosing good brand, linear bearing using (Taiwan Jinheng), to ensure long term and stable running.
Pallet dispenser it can release from full pallet and collect for each single empty pallet, can store 10-15 pallets.
Pallet conveyor: Usingφ89 carbon steel or stainless steel pallet roller conveyor, side plate made of high quality carbon structural steel and surface baking finish and anti-rust, using Harbin or NSK bearing, pallet protection for front and back position of forklift. Sensor control, it will stop when there is no pallet, to saving energy.
Simple structure and easy to maintain, control cabinet doors are fitted with sealing strip, with good quality ventilation and filtration device. It equipped with multi-layer alarm indicator, the touch panel can display a different fault (fault to be reset, automatic fault reset, running indication etc.) The program design is reasonable, function of fault indicating. The machine will stop when the pallet falling and loosing.
It can stop and alarm automatically when the machine is in a abnormal situation.
Warning signs posted, to improve the safety awareness of the operator.
Electric Configuration
Power supply: 380V(Max.±10%)50Hz 3PH+PE
Low pressure control: SIEMENS(SHNEIDER)24VDC
Electric cabinet protection degree IP54 5.4 According to IEC603323-3A CEI 20-22II standard flame-retardant insulation(coating according to DESINA standard)
Sensor SICK
HMI SIEMENS(SHNEIDER)
Main switch: SIEMENS(SHNEIDER)
Electromagnetic switch: SIEMENS(SHNEIDER)
Thermo magnetic switch:SIEMENS(SHNEIDER)
Control system:SIEMENS
SEW motor
DANFOSS inverter
Other electric equipment protection degree no less than IP54
Electro valve accord with ISO505599/1/0 standard
Cylinder accord with ISO 15552 – VDMA 24563-02 standard
